1. The basic operation steps are relatively simple and intuitive
Preparation
Paper preparation: The first step of operating the folding machine is to prepare the paper to be folded. This requires ensuring the size, thickness and material of the paper meet the requirements of the folding machine. For example, for some folding machines that are only suitable for a certain thickness range (such as 60-150 grams / square meter), the appropriate paper is required. At the same time, the paper should be stacked neatched on the paper near the mouth of the paper, and the edges of the paper should be aligned as much as possible to ensure smoothly entering the paper.
Machine inspection: Before turning on, the operator needs to check all components of the folding machine, such as the inlet roller, folding knife, folding board, etc., whether it is in normal positions, and whether a foreign body hinders the operation of the machine. At the same time, the basic situation of the machine's power connection and the loosening of the drive belt should be checked. This step is just like the inspection before the car starts, which is the basis for ensuring the normal operation of the machine.
Parameter settings
Page method selection: There are usually multiple ways to choose from the pages to choose from, such as folding, three -fold, and wind piano folding. The operator needs to set the pages by setting the button or knob on the operation panel according to the actual needs. This process is similar to selecting different functional modes on the mobile phone. Most of the operating panels of most folding machines have intuitive icons or text prompts to facilitate the settings of operators.
Paper size settings: In order to make the paper folding machine accurately fold the paper, the size parameters of the paper need to be set. Some advanced pages can automatically identify the size of the paper, but in many cases, the operator still needs to manually enter the length and width of the paper. The key to this step is to ensure that the size of the input is accurate, otherwise it may cause the folding position to be inaccurate.
Speed adjustment: According to the urgency of production tasks and the nature of paper, operators can adjust the operating speed of the folding machine. If the paper is thinner or the folding accuracy is extremely high, you may need to reduce the speed to ensure the quality of the folding; if it is a batch of paper products such as the normal publicity page, etc., you can appropriately improve the speed to improve production efficiency.
Start and monitor
Start the machine: After completing the above preparation and parameter settings, you can start the folding machine. After pressing the start button, the machine will start running according to the set parameters, and the paper will be transported to the folding area for folding.
Monitoring running status: During the operation of the machine, the operator needs to observe the operation of the machine. The main observations include whether the paper is smoothly entering the paper, whether the process of the folding process is normal, and the phenomenon of card paper. This is just like driving a car to pay attention to road conditions, discover problems and deal with it in time to ensure the smooth progress of the production process.
Second, complex situations and aspects that require professional skills
Processing special paper and complex folding requirements
Special paper: When encountering special materials, such as waterproof paper, oil -proof paper, art paper with texture, or thick cardboard, the operating process will become more complicated. These papers may require special adjustments to parameters such as paper entry pressure and folding strength. For example, thick cardboard requires greater paper entry pressure and folding strength to complete the folding smoothly, and it may be necessary to use a knife -type folding method or adjust the depth of the folding knife. This requires the operator to have certain experience and the performance of the machine performance In -depth understanding.
Complex folding requirements: If you need to perform complex pages, such as cross -creases, multi -layer nested folds, or folding of special shapes, you not only need to accurately set complex parameters on the machine, but also need some machines to perform some machines. Auxiliary adjustment, such as replacing different shapes of folding or adding some special origami attachments. Moreover, before these complex folding, test folding is usually required to achieve the ideal folding effect by constantly adjusting the parameters. This process may be more time -consuming and requires the operator to have higher professional skills.
Disclosure and maintenance related operations
Failure exclusion: During the operation of the folding machine, there may be failures such as cardboard, decreased page folding accuracy, and abnormal machine noise. Treatment of these faults requires the operator to be familiar with the structure and working principle of the machine. For example, you need to know how to open the machine shell safely when it is stuck, find the location of the cardboard and clearly remove the cardboard. At the same time, it is necessary to check the reasons for the cardboard, such as whether the paper roller is worn, whether the paper is electrostatic, etc. For the problem of decreased page accuracy, you may need to check whether the position of the folding knife is offset, whether the transmission parts are loose, etc., and make corresponding adjustments.
Daily maintenance: In order to ensure the long -term stable operation of the folding machine, the operator also needs to perform daily maintenance, such as paper scraps and dust inside the machine, adding lubricants, checking and replacing key components (such as bearing, gear, etc.) Easy parts (such as folding knife, paper roller rubber layer, etc.). These maintenance operations need to be carried out in accordance with the machine's instruction manual, and they need to have a certain understanding of the various components of the machine to ensure the effectiveness of the maintenance work.